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Product Rework |
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A product or mix can be easily reworked into a new
formulation using TechWizard™ or Production Wizard™. Simply make the formula to be reworked into a
sub-formula, then include that sub-formula as an ingredient in the rework
formulation, setting any limits on minimum and/or maximum usage levels. The
program does
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Use It Up Feature |
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This feature is very helpful if you wish to modify the
batch size to use an entire container of flavoring or some other ingredient.
Suppose
you have a small amount of a particular ingredient. Use this feature to
determine how large a batch you can prepare before using all of the
ingredient.
The
feature is also help for product rework to determine the batch size necessary
to use all of the rework mix.
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Setting Chase (Flush) Water Amounts |
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Why not recover product that is normally left in
the processing equipment? In certain cases, using water to flush the entire
product out of the processing equipment can significantly reduce product
losses. TechWizard™ and Production Wizard™ both have a special feature used to
reformulate a formula based on a set amount of chase (flush) water being used
with a given batch size of product. The user enters the amount of chase water
to be used and the batch size. The program changes ingredient amounts to accommodate the chase water while maintaining
composition specifications. The following example describes how it works.

We
need to use enough chase water to push the entire product through the
equipment and piping, which reduces waste and costs. A known volume of chase
water is added to the processed mix, which will dilute the mix. If we know
the batch size, we can use TechWizard™ or Production Wizard™ to reformulate the mix to a specified
composition with a specified amount of chase water included while still
providing a least cost formulation.
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Reformulating Frozen Desserts Containing Dense Flavorings |
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Frozen dessert manufacturers can
lose money simply by putting too much product in the container. This feature
calculates the amount of additional air necessary to maintain constant product
weight when bulky, dense ingredients are blended into ice cream after
freezing. The following example explains the concept in more detail.

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Please contact us for more information using our rapid response
form or by telephone
at 888-621-9063, 573-442-4126.
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